iS6059 Double-Sided Inspection

Fast and Precise Inspection from Above and Below

  • Maximum defect detection on both sides
  • Flexible handling options
  • Unmatched 3D camera technology

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Double-Sided Inspection

Redefining PCB Inspection with Viscom’s iS6059 Double-Sided Inspection

Achieve fast and accurate inspection from both above and below. Designed to set a new standard in quality control, the iS6059 Double-Sided Inspection system combines innovative 3D camera technology to precisely inspect THT solder joints, press-fit, and SMD components on both sides of the PCB without shadows. This advanced system performs high-speed inspections in 2D, 2.5D, and 3D.

The iS6059 Double-Sided Inspection system is equipped with two advanced sensor heads, each mounted on separate axes, to capture images on both the top and bottom sides. The purpose: Due to the high currents involved in applications like electronic vehicles, charging infrastructure, or renewable energy, through-hole mounting remains widely used in these areas.

It is essential to not only check the top side but also the bottom side for issues such as missing pins, unsoldered pins, incomplete solder volume, or pins that are too short. Features like pin  lengths can be accurately measured and documented in profiles.

In addition to its robust inspection features, the iS6059 offers adaptable lighting options to maintain consistent, high-quality image capture in any inspection environment. This adaptability ensures that manufacturers can easily customize the system for specific inspection requirements, achieving optimal defect detection rates and efficient production processes.

For more information: info@viscom.de

High-Speed Premium 3D AOI

3D inspection system iS6059 Double-Sided Inspection

  • Maximum defect detection on both sides
  • Flexible handling options
  • Unmatched 3D camera technology
  • Different illuminations
  • Complete process tracking

Inspection Images from Viscom’s 3D AOI Systems

Explore a selection of inspection images captured with Viscom’s 3D AOI technology. The gallery highlights the high image quality, precise 3D visualization, and reliable detection that support quality assurance in modern industries. These examples demonstrate how advanced inspection enables accurate analysis of components and solder joints, even in challenging applications.

Technical Specifications

Camera technology

XMu-II
3D sensor technology 
Z-resolution0,5 µm
Z-rangeBis zu 30 mm
Cameras2x 1+8
Orthogonal Camera 
Number of megapixel cameras2
Resolution13 μm
Field of view50 mm x 50 mm
Angled view cameras 
Number of megapixel cameras2x 8
Field of view55 x 61 mm
Inspection speedUp to 100 cm²/s (both sides)

Software

 
User interfaceViscom vVision/SI EasyPro
Statistical process controlViscom vSPC/SPC, open interface (optional)
Verification stationViscom vVerify/HARAN
Remote diagnosisViscom SRC (optional)
Programming stationViscom PST34 (optional) 

 

Scope of inspection

 
ComponentsTHT, press-fit and SMD
Solder joints3D inspection of PCB bottom sides after wave soldering or selective soldering
Defects/defect featuresSMD: Presence, XY position, rotation, component height, polarity, missing solder, soldering defects, lifted heads/tombstoning, bridging
THTPresence, XY position, missing solder, soldering defects, bridging, pin height, non-wetting on pins, non-wetting on pads
OptionalFree area analysis, wobble circle error, color ring analysis, OCR, blow holes in the solder joint, solder ball/solder sputter

 

 

 

 

System computer

 
Operating systemWindows® 
ProcessorIntel®Core™i9

PCB handling

 
PCB dimensions508 mm x 560 mm (20" x 22"); Longboard option available for circuit boards up to 720 mm (28.3") in length
Transport height850 - 950 mm ± 20 mm (33.4" - 37.4" ± 0.7"); other heights on request
Width adjustmentAutomatic
Transport conceptSingle-track transport system
PCB clampingPneumatic
Upper transport clearance55 mm (2.2")
Lower transport clearance55 mm (2.2")

 

 

 

Other system data

 
Positioning unitSynchronous linear motor
InterfacesSMEMA, Hermes, third-party providers
Power requirements400 V, 50 Hz, 3P/N/PE +/- 10%; 4 – 6 bar working pressure
System dimensions1100 mm x 1756 mm x 1753 mm (43.3” x 69.1” x 69”) (W x D x H)
WeightCa. 1285 kg

Specifications and other system information are subject to change without notice and may differ from the information displayed at the time of ordering.

We make technology safe, reliable and sustainable

Viscom is a global leader in industrial inspection technology, delivering innovative solutions for every inspection task: From AOI, AXI, MXI, and SPI, to Bond Inspection and Conformal Coating Inspection. Powered by intelligent software and AI-driven technologies, Viscom’s award-winning systems help manufacturers worldwide achieve the highest level of quality, precision, and process reliability across industries including automotive, aerospace, semiconductor, medical technology, consumer electronics, and telecommunication.

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