iS6059 Wire Bond Inspection

Reliable 2D and 3D Wire bond inspection

  • Precise 2D & 3D Bond inspection
  • Optional Dual-track inspection minimizes cycle time
  • Inspects ball-wedge, wedge-wedge, ribbon and security bonds 

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iS6059 Wire Bond Inspection – High-Performance Automatic 2D & 3D Wire Bond Inspection

With the iS6059 Wire Bond Inspection system, Viscom offers the best inline technology and top performance for the automatic optical inspection of wire bonds. Where high throughput is a must, dual-track operations can significantly cut inspection times. The system is particularly easy to configure beyond standard specifications to meet customer-specific needs. Even large inspection objects can then be inspected safely and effectively.

The high-precision inspection in 2D and/or 3D guarantees reliable defect detection for ribbon, die, ball-wedge, wedge-wedge, and security bonds as well as ribbons. The inspection scope can be customized beyond standard defects for additional applications. Damage and misplaced components are also reliably detected. The powerful Viscom inspection software performs combined inspection of wire bonds and SMD assembly. A high-resolution camera captures all bond positions and wires. The inspection scope includes wire paths, dies, and component positions. It does not matter whether the connections are made of copper, aluminum, or gold, or whether they are ribbon, thick wire, or thin wire.

With Viscom's powerful SPC evaluation, numerous conclusions regarding the process can be made. As a result, defect causes are reduced to increase production quality. Remote diagnosis, worldwide maintenance and a Service hotline complete the offer.

Bent wires in the 3D view

Thin-wire lifter in 3D view

Inspection of different wire gauges

Fault detection on multi-wire connections

Fault detection on multi-wire connections 

Bent wires

Inspection Images from Viscom’s 3D AOI Systems

Explore a selection of inspection images captured with Viscom’s 3D AOI technology. The gallery highlights the high image quality, precise 3D visualization, and reliable detection that support quality assurance in modern industries. These examples demonstrate how advanced inspection enables accurate analysis of components and solder joints, even in challenging applications.

Technical Specifications

Camera Technology

XM Bond HR-IIXM Bond 3D
3D camera technology  
Z-resolution-0.5 µm
Z-range-20 mm (0.7")
Orthogonal camera  
Resolution5 µm4.5 µm
Field of view25 mm x 25 mm (0.98" x 0.98")23 mm x 23 mm (0.9" x 0.9")

Software

 
User interfaceViscom SI EasyPro
Statistical process controlViscom vSPC/SPC, open interface (optional)
Verification stationViscom vVerify/ HARAN
Remote diagnosisViscom SRC (optional)
Programming stationViscom PST34 (optional)

Inspection

 
Wirescourse / bending / neighbourhood / height profile, up to approx. 20 µm diameter, all common materials
Wedges and ballsposition / shape / contamination of the pads
Ribbons

Progression / bending / neighbourhood / height profile / waffle imprint

Conductive adhesive and placement control: presence / position / connection / contamination

Optionalall typical tests for PCBs

System comuter 

 
Operating system Windows®
ProcessorIntel®Core™i9

Substrate Handling

 
Maximum substrate size300 x 400 mm (11.8" x 15.7") (L x W)**
Transfer height850 – 950 mm ± 20 mm (33.4" – 37.4" ± 0.7")
Substrate clampingVacuum or mechanical clamping
Transport conceptSingle track / dual-track: 290 x 200 mm (11.4" x 7.8") (L x W) / dual-track options available upon request
Upper transport clearanceUp to 35 mm (1.3")

Other system data

 
Positioning unitSynchronous linear motor
InterfacesSMEMA, Hermes, CFX, third-party providers
Power requirements400 V, 50 Hz, 3P/N/PE +/- 10%; 4 – 6 bar working pressure
System dimensions1100 mm x 1756 mm x 1753 mm (43.3" x 69.1" x 69") (W x D x H)
WeightApprox. 1070 kg (2358.9 lbs)

Specifications and other system information are subject to change without notice and may differ from the information displayed at the time of ordering.

We make technology safe, reliable and sustainable

Viscom is a global leader in industrial inspection technology, delivering innovative solutions for every inspection task: From AOI, AXI, MXI, and SPI, to Bond Inspection and Conformal Coating Inspection. Powered by intelligent software and AI-driven technologies, Viscom’s award-winning systems help manufacturers worldwide achieve the highest level of quality, precision, and process reliability across industries including automotive, aerospace, semiconductor, medical technology, consumer electronics, and telecommunication.

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